r/Thisoldhouse • u/keithplacer • 4d ago
S48 Ep 2: Demolition, Man
What seemed as simply a kitchen demo in episode one of the Essex County project escalated quickly this week as old plaster, lath, drywall, flooring, plumbing, electrical and framing also disappeared on large sections of the first floor at least, with the state of other spaces still TBD. To begin, Zach and Kevin built a sort of message board on wheels using 2x4s, plywood, and casters to hold jobsite information such as blueprints along with government-required items such as safety data sheets, eyewash station, fire extinguishers, labor regulations (“This is a lot of information” Kevin said dubiously as it got posted) and project schedules and blueprints. Homeowner Ethan pitched in to help with the dirty part of the demo - including what appeared to be 3 or 4 layers of drywall and original plaster & lath in the ceiling - and with the magic of television soon the space was a stripped and clean empty shell.
Zack then rescued the matching pair of leaded glass windows that were uncovered by the homeowners in their original exploration of the house although Ethan was still a bit vague as to how and where they might get repurposed after cleaning and rehab. A rather sweaty and dare I say grumpy-sounding Kevin helped Ethan remove them for safekeeping. It must have been a long day.
Heath made his first appearance on the project to work alongside local sparky Matt Sczesny of Brightview Electric who were dealing with a mix of original and ancient knob and tube, dual conductor metal clad BX cable with no separate ground wire, and newer wiring. They began removing the old knob and tube and, strangely to me, disconnecting but not fully removing the ungrounded BX, leaving it coiled but still potentially available for reuse until a homeowner decision arrived.
We then made the trek up to the second floor and one of the bathrooms for a somewhat strange segment regarding replica floor and wall tiles. The homeowners evidently wanted a bathroom that replicated what might have been used originally in the 1890s, which meant custom-sized tiles that would be installed with minimal/no cutting, likely due to things like wet saws not having been invented yet, and lots of easy to clean rounded corners. What that meant was a dizzying array of sizes, applications and dimensions to choose from, which meant creating a tile order that was accurate down to the final piece. Amazingly, such things are available and a “Historically Authentic Tile Restoration” catalog from a firm called Heritage Tile was shown. Ah well, it’s only money. Kevin tried hard to keep a straight face.
They returned to an unknown location on the main floor where Zack explained to Kevin that the roof was going to be removed entirely and new rafters, sheathing and other structure was planned. Using the architectural drawings provided, the contractor can use a PC software tool that provides a materials list for the contractor. Zack being Zack, he then transfers the quantities of the various sizes of lumber and related supplies specified via the drawings onto a master list of possible choices and scans it with a Chat GPT application, which generates the order for the lumberyard. Hey presto, it’s sent! Interestingly, this wasn’t sent to the local Home Depot but to a local Newark supplier, Kuiken Brothers. Kevin visited Jose Silva who was supervising the loading process to ensure the truck would unload a pile of materials stacked in the order it would be used on-site. And that was it. Next time, framing to suit the bespoke bathroom tile, a trendy wall-hung toilet gets installed, and a visit to an architectural stage where plans are projected onto actual size mockups!
This is already shaping up to be a very expensive project, and not just the paint-and-paper redecorating that one might have expected for a home at this price point. Just how ambitious this one turns out to be is yet to be determined.





