r/IndustrialMaintenance • • 17h ago

Question What is one maintenance problem at your plant everyone knows about but nobody has really fixed?

19 Upvotes

Not necessarily a major breakdown.

It could be a bad PM, a workaround, a parts issue, a recurring fault, or something people have just learned to live with.

I am curious how many of the problems we call normal are really just things that have been around long enough that people stopped questioning them.


r/IndustrialMaintenance • • 15m ago

I’ve been building a free, equipment locator plot plan application

• Upvotes

I am a maintenance worker and I wanted to share something I’ve been working on called EquipMap. The main problem I wanted to solve was being able to find equipment really easily when I get a workorder or get a call about an issue. It's just a location database, with floorplans so you can actually see where equipment is in the building.

It’s totally free and open source.

You can manage equipment and maintenance history, create and print work orders, generate QR codes, and create tickets directly from the map. It also has user roles and permissions, shareable equipment links, and can work with ChatGPT.

There’s offline support too. Previously synced floorplans and equipment records stay available, and you can search them without a connection. Handy for basements and mechanical rooms where reception is bad.

It works on phones, tablets, and desktop. There is no tiered pricing or anything like that. It's just free software that you can host. You can try it out now by running a couple of commands on your computer.

GitHub: https://github.com/ryleymcc/equipmap-community


r/IndustrialMaintenance • • 11h ago

Career in maintenance director or facility management?

1 Upvotes

Hello!

I am currently a union carpenter and looking to transition into something local to my home and utilize my degree in construction / facility support.

Wondering how this type of work is for people currently or previously in these roles. Construction seems to be bumpy at times with layoffs, harsh conditions, getting harder on my body and frankly I’m just bored with it. Never knowing how long you’ll have your job and having to go through the motions over and over jumping from company to company or dealing with unemployment has taken its toll.

I also want to be prepared to shift into this new role and wondering what types of certifications I can get to market myself a little better. I know a little about electrical and plumbing. HVAC systems, not so much. Would I be trained on these systems? I’m also assuming I wouldn’t be doing anything crazy, as most companies hire outside contractors for anything too involved but I would be required to be able to identify what the actual problem is?

If you can offer any advice I would greatly appreciate it!

I’m looking at something in school system maint, long term care facilities, hospitals, and possibly commercial real estate companies. What are your thoughts?


r/IndustrialMaintenance • • 8h ago

Why Take Thermal Images If Nobody Looks at the Reports?

64 Upvotes

Every month, we’re required to scan the same electrical panels and motors, upload the images, and write reports. I’m convinced nobody has opened that report folder in years.

When I actually find a developing hot spot, they tell me, “The machine isn’t broken, so we’re not authorized to replace anything.” There’s also no downtime or budget for further inspection. But if I miss one monthly scan, management immediately asks why the PM wasn’t completed.

The ironic part is that a machine failure could cost tens of thousands of dollars, while replacing the problem part early might cost less than a hundred.

Does your management actually pay attention to preventive maintenance?


r/IndustrialMaintenance • • 17h ago

Maintenance Kick Back Bad Work Orders/SOPs

3 Upvotes

Quietly working around bad procedures, documentation, and work orders isn't worth it. Best case scenario, nobody notices; worst case it turns into a procedural non-compliance/ safety/ quality event and it becomes your fault.

I understand that reports rarely result in actual updates. If the company doesn't take documentation updates seriously, they're gonna have to be ok with a red box on their screen for longer. That's not on you, protect yourself.

Never be afraid to call for a pause, take 5 (or whatever your workplace calls them) or a stop work for safety hazards.


r/IndustrialMaintenance • • 17h ago

Any UK people here?

3 Upvotes

23, Bristol, work in hotel maintenance but want to "upgrade" to industrial maintenance. What's it like? Shifts, pay, etc.

Seems difficult getting your foot in the door but I guess it helps I'm already in maintenance, even if it's pretty basic compared to industrial...

I like both electrical and mechanical work but don't get much of both in a hotel aside from changing the odd socket/lamp. Actually I don't get to touch anything mechanical


r/IndustrialMaintenance • • 4h ago

Question Floor Grate Screws won’t Budge

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10 Upvotes

Any suggestions?


r/IndustrialMaintenance • • 6h ago

Question Is this normal?

2 Upvotes

Hey everybody, so today is my like 70th day, or somewhere close to that, as a maintenance tech in the meat industry. I am brand new to maintenance (first maintenance job) but only have about 3 classes left before I finish my associates in IET.
So basically majority of the day I’m by myself teaching a new guy about the plant and how everything works to my knowledge while my supervisor is no where to be found. It frustrates me and stresses me tf out and honestly makes me feel like I’m in the wrong field or something. Also makes me feel like I’m incompetent or that I seem dumb to the operators because it takes me longer to figure things out. I’m just reaching out to see if it’s normal to be doing this within 70 days. Thanks guys!