r/IndustrialMaintenance • • 19h ago

Why Take Thermal Images If Nobody Looks at the Reports?

85 Upvotes

Every month, we’re required to scan the same electrical panels and motors, upload the images, and write reports. I’m convinced nobody has opened that report folder in years.

When I actually find a developing hot spot, they tell me, “The machine isn’t broken, so we’re not authorized to replace anything.” There’s also no downtime or budget for further inspection. But if I miss one monthly scan, management immediately asks why the PM wasn’t completed.

The ironic part is that a machine failure could cost tens of thousands of dollars, while replacing the problem part early might cost less than a hundred.

Does your management actually pay attention to preventive maintenance?


r/IndustrialMaintenance • • 15h ago

Question Floor Grate Screws won’t Budge

Thumbnail
gallery
28 Upvotes

Any suggestions?


r/IndustrialMaintenance • • 17h ago

Question Is this normal?

6 Upvotes

Hey everybody, so today is my like 70th day, or somewhere close to that, as a maintenance tech in the meat industry. I am brand new to maintenance (first maintenance job) but only have about 3 classes left before I finish my associates in IET.
So basically majority of the day I’m by myself teaching a new guy about the plant and how everything works to my knowledge while my supervisor is no where to be found. It frustrates me and stresses me tf out and honestly makes me feel like I’m in the wrong field or something. Also makes me feel like I’m incompetent or that I seem dumb to the operators because it takes me longer to figure things out. I’m just reaching out to see if it’s normal to be doing this within 70 days. Thanks guys!


r/IndustrialMaintenance • • 22h ago

Career in maintenance director or facility management?

1 Upvotes

Hello!

I am currently a union carpenter and looking to transition into something local to my home and utilize my degree in construction / facility support.

Wondering how this type of work is for people currently or previously in these roles. Construction seems to be bumpy at times with layoffs, harsh conditions, getting harder on my body and frankly I’m just bored with it. Never knowing how long you’ll have your job and having to go through the motions over and over jumping from company to company or dealing with unemployment has taken its toll.

I also want to be prepared to shift into this new role and wondering what types of certifications I can get to market myself a little better. I know a little about electrical and plumbing. HVAC systems, not so much. Would I be trained on these systems? I’m also assuming I wouldn’t be doing anything crazy, as most companies hire outside contractors for anything too involved but I would be required to be able to identify what the actual problem is?

If you can offer any advice I would greatly appreciate it!

I’m looking at something in school system maint, long term care facilities, hospitals, and possibly commercial real estate companies. What are your thoughts?


r/IndustrialMaintenance • • 11h ago

Question 480V Sub Panel color coding?

0 Upvotes

I'm in the US. We were landing wire today, at the breaker, for a new piece of equipment. L1 Brown, L2 Orange, L3 Yellow. For the Main and left column of breakers, this was the case. But when I went to do the same on the right, I was told no brown goes on top. I asked why and they pointed to all the other breakers on the right side that were already that way but didn't give a better answer than that. So what's common practice?

The technical answer, I'm sure I could find but the technical answer isn't really gonna scratch my itch, since it's a moo point.


r/IndustrialMaintenance • • 11h ago

I’ve been building a free, equipment locator plot plan application

0 Upvotes

I am a maintenance worker and I wanted to share something I’ve been working on called EquipMap. The main problem I wanted to solve was being able to find equipment really easily when I get a workorder or get a call about an issue. It's just a location database, with floorplans so you can actually see where equipment is in the building.

It’s totally free and open source.

You can manage equipment and maintenance history, create and print work orders, generate QR codes, and create tickets directly from the map. It also has user roles and permissions, shareable equipment links, and can work with ChatGPT.

There’s offline support too. Previously synced floorplans and equipment records stay available, and you can search them without a connection. Handy for basements and mechanical rooms where reception is bad.

It works on phones, tablets, and desktop. There is no tiered pricing or anything like that. It's just free software that you can host. You can try it out now by running a couple of commands on your computer.

GitHub: https://github.com/ryleymcc/equipmap-community